Textisol
Family business with over 50 years of experience in the manufacturing of nonwoven fabrics.
"MESView has given us absolute control over stoppages, speeds, and productivity. Additionally, its interface is very reliable and easy to use for operators. It has allowed us to detect where the most urgent problems were."
Manuel Borrell, plant manager, Textisol.
About Textisol
- Textisol is a family business with over 50 years of experience, dedicated to the manufacturing of nonwoven fabrics (non-wovens) for the cosmetics, hygiene, cleaning, and health sectors, with a strong commitment to quality and sustainability. It operates in two production centers in Cocentaina (Alicante) with an area of 23,000 m² and employs between 50 and 200 people, innovating with solutions such as Spunlace, Needle Punch, and Green L
Challenges
Before the deployment of MESView, Lurbel faced several challenges in its production environment:
- Lack of visibility in real time of the status and performance of machines.
- Limited identification of micro-stops and their impact on efficiency.
- High administrative burden, due to dependence on manual records.
- Partial traceability in quality controls and improvement processes.
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MESView Deployment
Lurbel implemented MESView in its technical fabric area with the aim of digitalizing and optimizing production control. The system was integrated into all looms, allowing:
- Real-time monitoring of efficiency (OEE) and the status of each machine.
- Automatic recording of micro-stops and their associated causes.
- Continuous monitoring of the weaving process.
- Implementation of automatic quality controls, triggered by specific process events.
Results obtained
- Complete digitalization of the technical weaving process.
- Reduction of losses through automatic analysis of micro-stops.
- Quality improvement through event-based automatic controls.
- Reduced administrative burden by eliminating manual records.
- Greater traceability and security in process control.
- Real-time visibility, which has enabled faster and more effective decision-making.